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Class 2 linear transformer manufacturer

A Class 2 linear transformer manufacturer — AC-AC transformers built to UL 1310, 16.5 and 24 VAC being the common secondaries, for doorbells, thermostats, access control, and irrigation controllers. Plug-in or hardwired, standard or wound to your drawing.

Linear transformers

Build to your spec

HTS 8504.31.40
SecondaryAny winding to your drawing — 16.5 VAC / 40 VA and 24 VAC common
Primary120 VAC 60 Hz · US flat-pin plug, flying leads, or hardwired can
StandardUL 1310 Class 2 — energy-limited secondary, 100 VA ceiling at 30 V and below
ProtectionThermal fuse in the winding (130 °C) · current fuse on the secondary
Efficiency87.6% at full load on a 40 VA linear build · DoE Level VI versions where your application needs one
Core loss< 2.5 W at 120 VAC with no secondary load
Temperature rise87 °C max on the primary coil, 25 °C ambient at full load
Production testHi-pot 2.8 kV AC, 1 s, 100% of units · insulation > 100 MΩ at 500 V DC
TerminationM4 screw terminals, flying leads, or to your drawing
CertificationUL 1310 · cUL · FCC · CE / UKCA and other regional marks on request
OriginVietnam or China — your election, documented per unit

The figures above are typical of builds we have shipped, not a limit. Secondary voltage and VA, core size, termination, enclosure, fusing and agency marks are all set per order — send a target spec and we will quote against it.

Discuss your spec

Where linear transformers are used

How we build them

We wind Class 2 transformers on our own lines to UL 1310 — EI laminated cores, a thermal fuse in the primary winding and a current fuse on the secondary, in a plug-in body or a hardwired can. A 16.5 VAC 40 VA build runs 87.6% at full load with core loss under 2.5 W unloaded, and every unit is hi-pot tested at 2.8 kV AC before it leaves the line. Where your application needs a DoE Level VI supply instead, we build that too and will tell you straight which one your product should carry.

Linear transformer vs switching adapter — what changes

Class 2 linear transformerSwitching adapter
OutputAC — 16.5 / 24 VAC typicalDC — 5 / 12 / 24 V typical
StandardUL 1310 (Class 2)UL 62368-1
Efficiency87.6% at full load on a 40 VA buildDoE Level VI, computed per wattage
Behaviour on overloadEnergy-limited secondary, fuse protectedElectronic OCP, auto-recovery
Electrical noiseVery low — no switching harmonicsSwitching ripple, typically 200 mV
MFN base duty6.6% · HTS 8504.31.40Free · HTS 8504.40.85

The marks every build carries.

Product certifications on the label, the packaging, and the documentation your procurement team audits against — verifiable by file number on request.

cULus ListedcULus LISTED
cRUus RecognizedcRUus REC.
cETLus IntertekcETLus
CECE
FCC Part 15FCC PART 15
RoHSRoHS
REACHREACH

Manufacturing operates under  ISO 9001:2015 · ISO 14001:2015 ·ISO/IEC 27001:2022 · TL 9000-H · QC 080000 HSPM · ESD S20.20 ·Amfori BSCI

See how we source

Related products

Request a quote

Send the spec or drawing, target volume, certification, and destination — five lines get you a real quote for linear transformers.

What do you need?

Prefer email? rfq@kestnersupply.com reaches the same person.